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1100 Aluminum vs. AISI 418 Stainless Steel

1100 aluminum belongs to the aluminum alloys classification, while AISI 418 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 1100 aluminum and the bottom bar is AISI 418 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 1.1 to 32
17
Fatigue Strength, MPa 32 to 71
520
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 54 to 95
680
Tensile Strength: Ultimate (UTS), MPa 86 to 170
1100
Tensile Strength: Yield (Proof), MPa 28 to 150
850

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Maximum Temperature: Mechanical, °C 180
770
Melting Completion (Liquidus), °C 660
1500
Melting Onset (Solidus), °C 640
1460
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 220
25
Thermal Expansion, µm/m-K 24
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 59
2.8
Electrical Conductivity: Equal Weight (Specific), % IACS 190
3.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
15
Density, g/cm3 2.7
8.0
Embodied Carbon, kg CO2/kg material 8.2
2.9
Embodied Energy, MJ/kg 150
41
Embodied Water, L/kg 1190
110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 0.76 to 52
170
Resilience: Unit (Modulus of Resilience), kJ/m3 5.7 to 170
1830
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 8.7 to 17
38
Strength to Weight: Bending, points 16 to 25
29
Thermal Diffusivity, mm2/s 90
6.7
Thermal Shock Resistance, points 3.7 to 7.4
40

Alloy Composition


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Aluminum (Al), % 99 to 99.95
0
Carbon (C), % 0
0.15 to 0.2
Chromium (Cr), % 0
12 to 14
Copper (Cu), % 0.050 to 0.2
0
Iron (Fe), % 0 to 1.0
78.5 to 83.6
Manganese (Mn), % 0 to 0.050
0 to 0.5
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
1.8 to 2.2
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 1.0
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Tungsten (W), % 0
2.5 to 3.5
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0