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1235 Aluminum vs. SAE-AISI D7 Steel

1235 aluminum belongs to the aluminum alloys classification, while SAE-AISI D7 steel belongs to the iron alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 1235 aluminum and the bottom bar is SAE-AISI D7 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
190
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
73
Tensile Strength: Ultimate (UTS), MPa 80 to 84
800 to 2120

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Melting Completion (Liquidus), °C 640
1440
Melting Onset (Solidus), °C 640
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 230
27
Thermal Expansion, µm/m-K 23
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.7
7.6
Embodied Carbon, kg CO2/kg material 8.3
11
Embodied Energy, MJ/kg 160
180
Embodied Water, L/kg 1190
130

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 8.2 to 8.6
29 to 78
Strength to Weight: Bending, points 15 to 16
25 to 48
Thermal Diffusivity, mm2/s 93
7.4
Thermal Shock Resistance, points 3.6 to 3.7
27 to 72

Alloy Composition

Aluminum (Al), % 99.35 to 100
0
Carbon (C), % 0
2.2 to 2.5
Chromium (Cr), % 0
11.5 to 13.5
Copper (Cu), % 0 to 0.050
0 to 0.25
Iron (Fe), % 0 to 0.65
76.6 to 81.9
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.050
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.65
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.060
0
Vanadium (V), % 0 to 0.050
3.8 to 4.4
Zinc (Zn), % 0 to 0.1
0