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1235 Aluminum vs. S40977 Stainless Steel

1235 aluminum belongs to the aluminum alloys classification, while S40977 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 1235 aluminum and the bottom bar is S40977 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 28 to 34
21
Fatigue Strength, MPa 23 to 58
200
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 52 to 56
320
Tensile Strength: Ultimate (UTS), MPa 80 to 84
510
Tensile Strength: Yield (Proof), MPa 23 to 57
310

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Maximum Temperature: Mechanical, °C 170
720
Melting Completion (Liquidus), °C 640
1440
Melting Onset (Solidus), °C 640
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 230
25
Thermal Expansion, µm/m-K 23
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 60
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 200
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
6.5
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.3
1.9
Embodied Energy, MJ/kg 160
27
Embodied Water, L/kg 1190
97

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 25
92
Resilience: Unit (Modulus of Resilience), kJ/m3 3.8 to 24
250
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 8.2 to 8.6
18
Strength to Weight: Bending, points 15 to 16
18
Thermal Diffusivity, mm2/s 93
6.7
Thermal Shock Resistance, points 3.6 to 3.7
18

Alloy Composition

Aluminum (Al), % 99.35 to 100
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
10.5 to 12.5
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.65
83.9 to 89.2
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.050
0 to 1.5
Nickel (Ni), % 0
0.3 to 1.0
Nitrogen (N), % 0
0 to 0.030
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.65
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.060
0
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.1
0