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1235 Aluminum vs. ZA-27

1235 aluminum belongs to the aluminum alloys classification, while ZA-27 belongs to the zinc alloys. They have a modest 27% of their average alloy composition in common, which, by itself, doesn't mean much. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown.

For each property being compared, the top bar is 1235 aluminum and the bottom bar is ZA-27.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
78
Elongation at Break, % 28 to 34
2.0 to 4.5
Fatigue Strength, MPa 23 to 58
110 to 170
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
31
Shear Strength, MPa 52 to 56
230 to 330
Tensile Strength: Ultimate (UTS), MPa 80 to 84
400 to 430
Tensile Strength: Yield (Proof), MPa 23 to 57
260 to 370

Thermal Properties

Latent Heat of Fusion, J/g 400
130
Maximum Temperature: Mechanical, °C 170
120
Melting Completion (Liquidus), °C 640
480
Melting Onset (Solidus), °C 640
380
Specific Heat Capacity, J/kg-K 900
530
Thermal Conductivity, W/m-K 230
130
Thermal Expansion, µm/m-K 23
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 60
30
Electrical Conductivity: Equal Weight (Specific), % IACS 200
53

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
5.0
Embodied Carbon, kg CO2/kg material 8.3
4.2
Embodied Energy, MJ/kg 160
80
Embodied Water, L/kg 1190
570

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 25
8.1 to 18
Resilience: Unit (Modulus of Resilience), kJ/m3 3.8 to 24
420 to 890
Stiffness to Weight: Axial, points 14
8.6
Stiffness to Weight: Bending, points 50
28
Strength to Weight: Axial, points 8.2 to 8.6
22 to 24
Strength to Weight: Bending, points 15 to 16
24 to 25
Thermal Diffusivity, mm2/s 93
47
Thermal Shock Resistance, points 3.6 to 3.7
14 to 15

Alloy Composition

Aluminum (Al), % 99.35 to 100
25 to 28
Cadmium (Cd), % 0
0 to 0.0060
Copper (Cu), % 0 to 0.050
2.0 to 2.5
Iron (Fe), % 0 to 0.65
0 to 0.1
Lead (Pb), % 0
0 to 0.0060
Magnesium (Mg), % 0 to 0.050
0.010 to 0.020
Manganese (Mn), % 0 to 0.050
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 0 to 0.65
0 to 0.080
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.060
0
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.1
69.3 to 73