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1435 Aluminum vs. Grey Cast Iron

1435 aluminum belongs to the aluminum alloys classification, while grey cast iron belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 1435 aluminum and the bottom bar is grey cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
180
Elongation at Break, % 4.1 to 32
9.6
Fatigue Strength, MPa 27 to 49
69 to 170
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
69
Shear Strength, MPa 54 to 87
180 to 610
Tensile Strength: Ultimate (UTS), MPa 81 to 150
160 to 450
Tensile Strength: Yield (Proof), MPa 23 to 130
98 to 290

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Melting Completion (Liquidus), °C 650
1380
Melting Onset (Solidus), °C 640
1180
Specific Heat Capacity, J/kg-K 900
490
Thermal Conductivity, W/m-K 230
46
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 60
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 200
8.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
1.9
Density, g/cm3 2.7
7.5
Embodied Carbon, kg CO2/kg material 8.2
1.5
Embodied Energy, MJ/kg 150
21
Embodied Water, L/kg 1190
44

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 5.0 to 20
13 to 37
Resilience: Unit (Modulus of Resilience), kJ/m3 3.8 to 110
27 to 240
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 8.3 to 15
5.8 to 17
Strength to Weight: Bending, points 15 to 23
8.7 to 17
Thermal Diffusivity, mm2/s 93
13
Thermal Shock Resistance, points 3.6 to 6.7
6.0 to 17

Alloy Composition

Aluminum (Al), % 99.35 to 99.7
0
Carbon (C), % 0
3.1 to 3.4
Copper (Cu), % 0 to 0.020
0
Iron (Fe), % 0.3 to 0.5
92.1 to 93.9
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.050
0.5 to 0.7
Phosphorus (P), % 0
0 to 0.9
Silicon (Si), % 0 to 0.15
2.5 to 2.8
Sulfur (S), % 0
0 to 0.15
Titanium (Ti), % 0 to 0.030
0
Zinc (Zn), % 0 to 0.1
0