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201.0 Aluminum vs. AISI 420 Stainless Steel

201.0 aluminum belongs to the aluminum alloys classification, while AISI 420 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 201.0 aluminum and the bottom bar is AISI 420 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 95 to 140
190
Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 4.4 to 20
8.0 to 15
Fatigue Strength, MPa 120 to 150
220 to 670
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Shear Strength, MPa 290
420 to 1010
Tensile Strength: Ultimate (UTS), MPa 370 to 470
690 to 1720
Tensile Strength: Yield (Proof), MPa 220 to 400
380 to 1310

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Maximum Temperature: Mechanical, °C 170
620
Melting Completion (Liquidus), °C 650
1510
Melting Onset (Solidus), °C 570
1450
Specific Heat Capacity, J/kg-K 870
480
Thermal Conductivity, W/m-K 120
27
Thermal Expansion, µm/m-K 19
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30 to 33
3.0
Electrical Conductivity: Equal Weight (Specific), % IACS 87 to 97
3.5

Otherwise Unclassified Properties

Base Metal Price, % relative 38
7.5
Density, g/cm3 3.1
7.7
Embodied Carbon, kg CO2/kg material 8.7
2.0
Embodied Energy, MJ/kg 160
28

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19 to 63
88 to 130
Resilience: Unit (Modulus of Resilience), kJ/m3 330 to 1160
380 to 4410
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 45
25
Strength to Weight: Axial, points 33 to 42
25 to 62
Strength to Weight: Bending, points 37 to 44
22 to 41
Thermal Diffusivity, mm2/s 45
7.3
Thermal Shock Resistance, points 19 to 25
25 to 62

Alloy Composition


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Aluminum (Al), % 92.1 to 95.1
0
Carbon (C), % 0
0.15 to 0.4
Chromium (Cr), % 0
12 to 14
Copper (Cu), % 4.0 to 5.2
0
Iron (Fe), % 0 to 0.15
82.3 to 87.9
Magnesium (Mg), % 0.15 to 0.55
0
Manganese (Mn), % 0.2 to 0.5
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
0 to 0.75
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.1
0 to 1.0
Silver (Ag), % 0.4 to 1.0
0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0.15 to 0.35
0
Residuals, % 0 to 0.1
0