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201.0 Aluminum vs. AWS E209

201.0 aluminum belongs to the aluminum alloys classification, while AWS E209 belongs to the iron alloys. There are 19 material properties with values for both materials. Properties with values for just one material (16, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 201.0 aluminum and the bottom bar is AWS E209.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 4.4 to 20
17
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
79
Tensile Strength: Ultimate (UTS), MPa 370 to 470
770

Thermal Properties

Latent Heat of Fusion, J/g 390
300
Melting Completion (Liquidus), °C 650
1420
Melting Onset (Solidus), °C 570
1370
Specific Heat Capacity, J/kg-K 870
480
Thermal Expansion, µm/m-K 19
14

Otherwise Unclassified Properties

Base Metal Price, % relative 38
21
Density, g/cm3 3.1
7.8
Embodied Carbon, kg CO2/kg material 8.7
4.4
Embodied Energy, MJ/kg 160
63

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 45
25
Strength to Weight: Axial, points 33 to 42
28
Strength to Weight: Bending, points 37 to 44
24
Thermal Shock Resistance, points 19 to 25
19

Alloy Composition


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Aluminum (Al), % 92.1 to 95.1
0
Carbon (C), % 0
0 to 0.060
Chromium (Cr), % 0
20.5 to 24
Copper (Cu), % 4.0 to 5.2
0 to 0.75
Iron (Fe), % 0 to 0.15
51.5 to 64.3
Magnesium (Mg), % 0.15 to 0.55
0
Manganese (Mn), % 0.2 to 0.5
4.0 to 7.0
Molybdenum (Mo), % 0
1.5 to 3.0
Nickel (Ni), % 0
9.5 to 12
Nitrogen (N), % 0
0.1 to 0.3
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.1
0 to 1.0
Silver (Ag), % 0.4 to 1.0
0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0.15 to 0.35
0
Vanadium (V), % 0
0.1 to 0.3
Residuals, % 0 to 0.1
0