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201.0 Aluminum vs. SAE-AISI 52100 Steel

201.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 52100 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 201.0 aluminum and the bottom bar is SAE-AISI 52100 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 95 to 140
180 to 210
Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 4.4 to 20
10 to 20
Fatigue Strength, MPa 120 to 150
250 to 340
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
72
Shear Strength, MPa 290
370 to 420
Tensile Strength: Ultimate (UTS), MPa 370 to 470
590 to 2010
Tensile Strength: Yield (Proof), MPa 220 to 400
360 to 560

Thermal Properties

Latent Heat of Fusion, J/g 390
250
Maximum Temperature: Mechanical, °C 170
430
Melting Completion (Liquidus), °C 650
1450
Melting Onset (Solidus), °C 570
1410
Specific Heat Capacity, J/kg-K 870
470
Thermal Conductivity, W/m-K 120
47
Thermal Expansion, µm/m-K 19
12 to 13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30 to 33
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 87 to 97
8.5

Otherwise Unclassified Properties

Base Metal Price, % relative 38
2.4
Density, g/cm3 3.1
7.8
Embodied Carbon, kg CO2/kg material 8.7
1.5
Embodied Energy, MJ/kg 160
20

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19 to 63
54 to 310
Resilience: Unit (Modulus of Resilience), kJ/m3 330 to 1160
350 to 840
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 45
24
Strength to Weight: Axial, points 33 to 42
21 to 72
Strength to Weight: Bending, points 37 to 44
20 to 45
Thermal Diffusivity, mm2/s 45
13
Thermal Shock Resistance, points 19 to 25
19 to 61

Alloy Composition


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Aluminum (Al), % 92.1 to 95.1
0
Carbon (C), % 0
0.93 to 1.1
Chromium (Cr), % 0
1.4 to 1.6
Copper (Cu), % 4.0 to 5.2
0
Iron (Fe), % 0 to 0.15
96.5 to 97.3
Magnesium (Mg), % 0.15 to 0.55
0
Manganese (Mn), % 0.2 to 0.5
0.25 to 0.45
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.1
0.15 to 0.35
Silver (Ag), % 0.4 to 1.0
0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0.15 to 0.35
0
Residuals, % 0 to 0.1
0