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201.0 Aluminum vs. SAE-AISI T4 Steel

201.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI T4 steel belongs to the iron alloys. There are 20 material properties with values for both materials. Properties with values for just one material (15, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 201.0 aluminum and the bottom bar is SAE-AISI T4 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
210
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
80
Tensile Strength: Ultimate (UTS), MPa 370 to 470
800 to 2140

Thermal Properties

Latent Heat of Fusion, J/g 390
250
Melting Completion (Liquidus), °C 650
1810
Melting Onset (Solidus), °C 570
1750
Specific Heat Capacity, J/kg-K 870
410
Thermal Conductivity, W/m-K 120
21
Thermal Expansion, µm/m-K 19
12

Otherwise Unclassified Properties

Base Metal Price, % relative 38
55
Density, g/cm3 3.1
9.4
Embodied Carbon, kg CO2/kg material 8.7
8.5
Embodied Energy, MJ/kg 160
130

Common Calculations

Stiffness to Weight: Axial, points 13
12
Stiffness to Weight: Bending, points 45
21
Strength to Weight: Axial, points 33 to 42
24 to 64
Strength to Weight: Bending, points 37 to 44
20 to 39
Thermal Diffusivity, mm2/s 45
5.4
Thermal Shock Resistance, points 19 to 25
24 to 64

Alloy Composition


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Aluminum (Al), % 92.1 to 95.1
0
Carbon (C), % 0
0.7 to 0.8
Chromium (Cr), % 0
3.8 to 4.5
Cobalt (Co), % 0
4.3 to 5.8
Copper (Cu), % 4.0 to 5.2
0 to 0.25
Iron (Fe), % 0 to 0.15
66.3 to 72.3
Magnesium (Mg), % 0.15 to 0.55
0
Manganese (Mn), % 0.2 to 0.5
0.1 to 0.4
Molybdenum (Mo), % 0
0.4 to 1.0
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.1
0.2 to 0.4
Silver (Ag), % 0.4 to 1.0
0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0.15 to 0.35
0
Tungsten (W), % 0
17.5 to 19
Vanadium (V), % 0
0.8 to 1.2
Residuals, % 0 to 0.1
0