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201.0 Aluminum vs. S45500 Stainless Steel

201.0 aluminum belongs to the aluminum alloys classification, while S45500 stainless steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (13, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 201.0 aluminum and the bottom bar is S45500 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 95 to 140
280 to 500
Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 4.4 to 20
3.4 to 11
Fatigue Strength, MPa 120 to 150
570 to 890
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
75
Shear Strength, MPa 290
790 to 1090
Tensile Strength: Ultimate (UTS), MPa 370 to 470
1370 to 1850
Tensile Strength: Yield (Proof), MPa 220 to 400
1240 to 1700

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Maximum Temperature: Mechanical, °C 170
760
Melting Completion (Liquidus), °C 650
1440
Melting Onset (Solidus), °C 570
1400
Specific Heat Capacity, J/kg-K 870
470
Thermal Expansion, µm/m-K 19
11

Otherwise Unclassified Properties

Base Metal Price, % relative 38
17
Density, g/cm3 3.1
7.9
Embodied Carbon, kg CO2/kg material 8.7
3.8
Embodied Energy, MJ/kg 160
57

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19 to 63
45 to 190
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 45
24
Strength to Weight: Axial, points 33 to 42
48 to 65
Strength to Weight: Bending, points 37 to 44
35 to 42
Thermal Shock Resistance, points 19 to 25
48 to 64

Alloy Composition


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Aluminum (Al), % 92.1 to 95.1
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0
11 to 12.5
Copper (Cu), % 4.0 to 5.2
1.5 to 2.5
Iron (Fe), % 0 to 0.15
71.5 to 79.2
Magnesium (Mg), % 0.15 to 0.55
0
Manganese (Mn), % 0.2 to 0.5
0 to 0.5
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
7.5 to 9.5
Niobium (Nb), % 0
0 to 0.5
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.1
0 to 0.5
Silver (Ag), % 0.4 to 1.0
0
Sulfur (S), % 0
0 to 0.030
Tantalum (Ta), % 0
0 to 0.5
Titanium (Ti), % 0.15 to 0.35
0.8 to 1.4
Residuals, % 0 to 0.1
0