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2011 Aluminum vs. AISI 444 Stainless Steel

2011 aluminum belongs to the aluminum alloys classification, while AISI 444 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2011 aluminum and the bottom bar is AISI 444 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 8.5 to 18
23
Fatigue Strength, MPa 74 to 120
210
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
78
Shear Strength, MPa 190 to 250
300
Tensile Strength: Ultimate (UTS), MPa 310 to 420
470
Tensile Strength: Yield (Proof), MPa 140 to 310
310

Thermal Properties

Latent Heat of Fusion, J/g 390
290
Maximum Temperature: Mechanical, °C 190
930
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 540
1420
Specific Heat Capacity, J/kg-K 870
480
Thermal Conductivity, W/m-K 140 to 170
23
Thermal Expansion, µm/m-K 23
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35 to 45
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 100 to 130
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 11
15
Density, g/cm3 3.1
7.7
Embodied Carbon, kg CO2/kg material 7.9
3.4
Embodied Energy, MJ/kg 150
47
Embodied Water, L/kg 1150
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 29 to 52
95
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 680
240
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 44
25
Strength to Weight: Axial, points 27 to 37
17
Strength to Weight: Bending, points 32 to 40
17
Thermal Diffusivity, mm2/s 51 to 64
6.2
Thermal Shock Resistance, points 14 to 19
16

Alloy Composition

Aluminum (Al), % 91.3 to 94.6
0
Bismuth (Bi), % 0.2 to 0.6
0
Carbon (C), % 0
0 to 0.025
Chromium (Cr), % 0
17.5 to 19.5
Copper (Cu), % 5.0 to 6.0
0
Iron (Fe), % 0 to 0.7
73.3 to 80.8
Lead (Pb), % 0.2 to 0.6
0
Manganese (Mn), % 0
0 to 1.0
Molybdenum (Mo), % 0
1.8 to 2.5
Nickel (Ni), % 0
0 to 1.0
Niobium (Nb), % 0
0.2 to 0.8
Nitrogen (N), % 0
0 to 0.035
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.4
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0
0.2 to 0.8
Zinc (Zn), % 0 to 0.3
0
Residuals, % 0 to 0.15
0