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2011 Aluminum vs. Zamak 5

2011 aluminum belongs to the aluminum alloys classification, while Zamak 5 belongs to the zinc alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2011 aluminum and the bottom bar is Zamak 5.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
87
Elongation at Break, % 8.5 to 18
6.3
Fatigue Strength, MPa 74 to 120
56
Poisson's Ratio 0.33
0.25
Shear Modulus, GPa 27
33
Shear Strength, MPa 190 to 250
260
Tensile Strength: Ultimate (UTS), MPa 310 to 420
330
Tensile Strength: Yield (Proof), MPa 140 to 310
240

Thermal Properties

Latent Heat of Fusion, J/g 390
120
Maximum Temperature: Mechanical, °C 190
95
Melting Completion (Liquidus), °C 640
390
Melting Onset (Solidus), °C 540
380
Specific Heat Capacity, J/kg-K 870
410
Thermal Conductivity, W/m-K 140 to 170
110
Thermal Expansion, µm/m-K 23
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35 to 45
26
Electrical Conductivity: Equal Weight (Specific), % IACS 100 to 130
37

Otherwise Unclassified Properties

Base Metal Price, % relative 11
12
Density, g/cm3 3.1
6.4
Embodied Carbon, kg CO2/kg material 7.9
3.0
Embodied Energy, MJ/kg 150
57
Embodied Water, L/kg 1150
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 29 to 52
19
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 680
330
Stiffness to Weight: Axial, points 13
7.5
Stiffness to Weight: Bending, points 44
23
Strength to Weight: Axial, points 27 to 37
14
Strength to Weight: Bending, points 32 to 40
16
Thermal Diffusivity, mm2/s 51 to 64
42
Thermal Shock Resistance, points 14 to 19
9.9

Alloy Composition


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Aluminum (Al), % 91.3 to 94.6
3.5 to 4.3
Bismuth (Bi), % 0.2 to 0.6
0
Cadmium (Cd), % 0
0 to 0.0050
Copper (Cu), % 5.0 to 6.0
0.7 to 1.3
Iron (Fe), % 0 to 0.7
0 to 0.1
Lead (Pb), % 0.2 to 0.6
0 to 0.0050
Magnesium (Mg), % 0
0.025 to 0.080
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 0 to 0.4
0 to 0.030
Tin (Sn), % 0
0 to 0.0030
Zinc (Zn), % 0 to 0.3
94.3 to 95.7
Residuals, % 0 to 0.15
0