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2018 Aluminum vs. SAE-AISI 1078 Steel

2018 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1078 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2018 aluminum and the bottom bar is SAE-AISI 1078 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 120
220 to 230
Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 9.6
11 to 14
Fatigue Strength, MPa 120
270 to 350
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
72
Shear Strength, MPa 270
440 to 470
Tensile Strength: Ultimate (UTS), MPa 420
730 to 780
Tensile Strength: Yield (Proof), MPa 310
430 to 570

Thermal Properties

Latent Heat of Fusion, J/g 390
250
Maximum Temperature: Mechanical, °C 220
400
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 510
1420
Specific Heat Capacity, J/kg-K 870
470
Thermal Conductivity, W/m-K 150
49
Thermal Expansion, µm/m-K 22
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
7.0
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.1

Otherwise Unclassified Properties

Base Metal Price, % relative 11
1.8
Density, g/cm3 3.1
7.8
Embodied Carbon, kg CO2/kg material 8.1
1.4
Embodied Energy, MJ/kg 150
18
Embodied Water, L/kg 1130
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 37
77 to 90
Resilience: Unit (Modulus of Resilience), kJ/m3 670
490 to 860
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 45
24
Strength to Weight: Axial, points 38
26 to 28
Strength to Weight: Bending, points 41
23 to 24
Thermal Diffusivity, mm2/s 57
13
Thermal Shock Resistance, points 19
25 to 26

Alloy Composition


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Aluminum (Al), % 89.7 to 94.4
0
Carbon (C), % 0
0.72 to 0.85
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 3.5 to 4.5
0
Iron (Fe), % 0 to 1.0
98.5 to 99
Magnesium (Mg), % 0.45 to 0.9
0
Manganese (Mn), % 0 to 0.2
0.3 to 0.6
Nickel (Ni), % 1.7 to 2.3
0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.9
0
Sulfur (S), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0