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2018 Aluminum vs. SAE-AISI 4150 Steel

2018 aluminum belongs to the aluminum alloys classification, while SAE-AISI 4150 steel belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2018 aluminum and the bottom bar is SAE-AISI 4150 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 120
200 to 380
Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 9.6
12 to 20
Fatigue Strength, MPa 120
260 to 780
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Shear Strength, MPa 270
410 to 800
Tensile Strength: Ultimate (UTS), MPa 420
660 to 1310
Tensile Strength: Yield (Proof), MPa 310
380 to 1220

Thermal Properties

Latent Heat of Fusion, J/g 390
250
Maximum Temperature: Mechanical, °C 220
420
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 510
1420
Specific Heat Capacity, J/kg-K 870
470
Thermal Conductivity, W/m-K 150
42
Thermal Expansion, µm/m-K 22
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.4

Otherwise Unclassified Properties

Base Metal Price, % relative 11
2.4
Density, g/cm3 3.1
7.8
Embodied Carbon, kg CO2/kg material 8.1
1.5
Embodied Energy, MJ/kg 150
20
Embodied Water, L/kg 1130
51

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 37
82 to 180
Resilience: Unit (Modulus of Resilience), kJ/m3 670
380 to 3930
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 45
24
Strength to Weight: Axial, points 38
24 to 47
Strength to Weight: Bending, points 41
22 to 34
Thermal Diffusivity, mm2/s 57
11
Thermal Shock Resistance, points 19
19 to 39

Alloy Composition


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Aluminum (Al), % 89.7 to 94.4
0
Carbon (C), % 0
0.48 to 0.53
Chromium (Cr), % 0 to 0.1
0.8 to 1.1
Copper (Cu), % 3.5 to 4.5
0
Iron (Fe), % 0 to 1.0
96.7 to 97.7
Magnesium (Mg), % 0.45 to 0.9
0
Manganese (Mn), % 0 to 0.2
0.75 to 1.0
Molybdenum (Mo), % 0
0.15 to 0.25
Nickel (Ni), % 1.7 to 2.3
0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.9
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0