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2024 Aluminum vs. 4145 Aluminum

Both 2024 aluminum and 4145 aluminum are aluminum alloys. They have a moderately high 90% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 2024 aluminum and the bottom bar is 4145 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
73
Elongation at Break, % 4.0 to 16
2.2
Fatigue Strength, MPa 90 to 180
48
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
28
Shear Strength, MPa 130 to 320
69
Tensile Strength: Ultimate (UTS), MPa 200 to 540
120
Tensile Strength: Yield (Proof), MPa 100 to 490
68

Thermal Properties

Latent Heat of Fusion, J/g 390
540
Maximum Temperature: Mechanical, °C 200
160
Melting Completion (Liquidus), °C 640
590
Melting Onset (Solidus), °C 500
520
Specific Heat Capacity, J/kg-K 880
880
Thermal Conductivity, W/m-K 120
100
Thermal Expansion, µm/m-K 23
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
26
Electrical Conductivity: Equal Weight (Specific), % IACS 90
84

Otherwise Unclassified Properties

Base Metal Price, % relative 11
10
Density, g/cm3 3.0
2.8
Embodied Carbon, kg CO2/kg material 8.3
7.6
Embodied Energy, MJ/kg 150
140
Embodied Water, L/kg 1140
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 20 to 68
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 70 to 1680
31
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
50
Strength to Weight: Axial, points 18 to 50
12
Strength to Weight: Bending, points 25 to 49
19
Thermal Diffusivity, mm2/s 46
42
Thermal Shock Resistance, points 8.6 to 24
5.5

Alloy Composition


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Aluminum (Al), % 90.7 to 94.7
83 to 87.4
Chromium (Cr), % 0 to 0.1
0 to 0.15
Copper (Cu), % 3.8 to 4.9
3.3 to 4.7
Iron (Fe), % 0 to 0.5
0 to 0.8
Magnesium (Mg), % 1.2 to 1.8
0 to 0.15
Manganese (Mn), % 0.3 to 0.9
0 to 0.15
Silicon (Si), % 0 to 0.5
9.3 to 10.7
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0 to 0.2
Zirconium (Zr), % 0 to 0.2
0
Residuals, % 0 to 0.15
0 to 0.15