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2024 Aluminum vs. SAE-AISI T6 Steel

2024 aluminum belongs to the aluminum alloys classification, while SAE-AISI T6 steel belongs to the iron alloys. There are 21 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2024 aluminum and the bottom bar is SAE-AISI T6 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
210
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
81
Tensile Strength: Ultimate (UTS), MPa 200 to 540
880 to 2150

Thermal Properties

Latent Heat of Fusion, J/g 390
250
Melting Completion (Liquidus), °C 640
1830
Melting Onset (Solidus), °C 500
1770
Specific Heat Capacity, J/kg-K 880
400
Thermal Conductivity, W/m-K 120
18
Thermal Expansion, µm/m-K 23
12

Otherwise Unclassified Properties

Base Metal Price, % relative 11
70
Density, g/cm3 3.0
9.5
Embodied Carbon, kg CO2/kg material 8.3
11
Embodied Energy, MJ/kg 150
170
Embodied Water, L/kg 1140
160

Common Calculations

Stiffness to Weight: Axial, points 13
12
Stiffness to Weight: Bending, points 46
21
Strength to Weight: Axial, points 18 to 50
26 to 63
Strength to Weight: Bending, points 25 to 49
21 to 39
Thermal Diffusivity, mm2/s 46
4.7
Thermal Shock Resistance, points 8.6 to 24
26 to 64

Alloy Composition


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Aluminum (Al), % 90.7 to 94.7
0
Carbon (C), % 0
0.75 to 0.85
Chromium (Cr), % 0 to 0.1
4.0 to 4.8
Cobalt (Co), % 0
11 to 13
Copper (Cu), % 3.8 to 4.9
0 to 0.25
Iron (Fe), % 0 to 0.5
55.9 to 63.5
Magnesium (Mg), % 1.2 to 1.8
0
Manganese (Mn), % 0.3 to 0.9
0.2 to 0.4
Molybdenum (Mo), % 0
0.4 to 1.0
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.5
0.2 to 0.4
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Tungsten (W), % 0
18.5 to 21
Vanadium (V), % 0
1.5 to 2.1
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0 to 0.2
0
Residuals, % 0 to 0.15
0

Comparable Variants