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2024 Aluminum vs. Zamak 5

2024 aluminum belongs to the aluminum alloys classification, while Zamak 5 belongs to the zinc alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2024 aluminum and the bottom bar is Zamak 5.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
87
Elongation at Break, % 4.0 to 16
6.3
Fatigue Strength, MPa 90 to 180
56
Poisson's Ratio 0.33
0.25
Shear Modulus, GPa 27
33
Shear Strength, MPa 130 to 320
260
Tensile Strength: Ultimate (UTS), MPa 200 to 540
330
Tensile Strength: Yield (Proof), MPa 100 to 490
240

Thermal Properties

Latent Heat of Fusion, J/g 390
120
Maximum Temperature: Mechanical, °C 200
95
Melting Completion (Liquidus), °C 640
390
Melting Onset (Solidus), °C 500
380
Specific Heat Capacity, J/kg-K 880
410
Thermal Conductivity, W/m-K 120
110
Thermal Expansion, µm/m-K 23
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
26
Electrical Conductivity: Equal Weight (Specific), % IACS 90
37

Otherwise Unclassified Properties

Base Metal Price, % relative 11
12
Density, g/cm3 3.0
6.4
Embodied Carbon, kg CO2/kg material 8.3
3.0
Embodied Energy, MJ/kg 150
57
Embodied Water, L/kg 1140
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 20 to 68
19
Resilience: Unit (Modulus of Resilience), kJ/m3 70 to 1680
330
Stiffness to Weight: Axial, points 13
7.5
Stiffness to Weight: Bending, points 46
23
Strength to Weight: Axial, points 18 to 50
14
Strength to Weight: Bending, points 25 to 49
16
Thermal Diffusivity, mm2/s 46
42
Thermal Shock Resistance, points 8.6 to 24
9.9

Alloy Composition


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Aluminum (Al), % 90.7 to 94.7
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 3.8 to 4.9
0.7 to 1.3
Iron (Fe), % 0 to 0.5
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 1.2 to 1.8
0.025 to 0.080
Manganese (Mn), % 0.3 to 0.9
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 0 to 0.5
0 to 0.030
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
94.3 to 95.7
Zirconium (Zr), % 0 to 0.2
0
Residuals, % 0 to 0.15
0