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2024-O Aluminum vs. Annealed SAE-AISI M42

2024-O aluminum belongs to the aluminum alloys classification, while annealed SAE-AISI M42 belongs to the iron alloys. There are 22 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2024-O aluminum and the bottom bar is annealed SAE-AISI M42.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 49
240
Elastic (Young's, Tensile) Modulus, GPa 71
200
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
78
Tensile Strength: Ultimate (UTS), MPa 200
810

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Melting Completion (Liquidus), °C 640
1540
Melting Onset (Solidus), °C 500
1490
Specific Heat Capacity, J/kg-K 880
450
Thermal Conductivity, W/m-K 120
20
Thermal Expansion, µm/m-K 23
12

Otherwise Unclassified Properties

Base Metal Price, % relative 11
30
Density, g/cm3 3.0
8.2
Embodied Carbon, kg CO2/kg material 8.3
7.4
Embodied Energy, MJ/kg 150
100
Embodied Water, L/kg 1140
140

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
24
Strength to Weight: Axial, points 18
28
Strength to Weight: Bending, points 25
24
Thermal Diffusivity, mm2/s 46
5.4
Thermal Shock Resistance, points 8.6
25

Alloy Composition


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Aluminum (Al), % 90.7 to 94.7
0
Carbon (C), % 0
1.1 to 1.2
Chromium (Cr), % 0 to 0.1
3.5 to 4.3
Cobalt (Co), % 0
7.8 to 8.8
Copper (Cu), % 3.8 to 4.9
0 to 0.25
Iron (Fe), % 0 to 0.5
76.3 to 81
Magnesium (Mg), % 1.2 to 1.8
0
Manganese (Mn), % 0.3 to 0.9
0.15 to 0.4
Molybdenum (Mo), % 0
9.0 to 10
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.5
0.15 to 0.65
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Tungsten (W), % 0
1.2 to 1.9
Vanadium (V), % 0
1.0 to 1.4
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0 to 0.2
0
Residuals, % 0 to 0.15
0