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2024-T4 Aluminum vs. AZ81A-T4 Magnesium

2024-T4 aluminum belongs to the aluminum alloys classification, while AZ81A-T4 magnesium belongs to the magnesium alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 2024-T4 aluminum and the bottom bar is AZ81A-T4 magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 120
55
Elastic (Young's, Tensile) Modulus, GPa 71
46
Elongation at Break, % 16
8.8
Fatigue Strength, MPa 140
78
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
18
Shear Strength, MPa 290
130
Tensile Strength: Ultimate (UTS), MPa 480
240
Tensile Strength: Yield (Proof), MPa 310
84

Thermal Properties

Latent Heat of Fusion, J/g 390
350
Maximum Temperature: Mechanical, °C 200
130
Melting Completion (Liquidus), °C 640
600
Melting Onset (Solidus), °C 500
500
Specific Heat Capacity, J/kg-K 880
990
Thermal Conductivity, W/m-K 120
84
Thermal Expansion, µm/m-K 23
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
12
Electrical Conductivity: Equal Weight (Specific), % IACS 90
65

Otherwise Unclassified Properties

Base Metal Price, % relative 11
12
Density, g/cm3 3.0
1.7
Embodied Carbon, kg CO2/kg material 8.3
23
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1140
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 68
17
Resilience: Unit (Modulus of Resilience), kJ/m3 680
78
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 46
70
Strength to Weight: Axial, points 44
39
Strength to Weight: Bending, points 45
50
Thermal Diffusivity, mm2/s 46
50
Thermal Shock Resistance, points 21
14

Alloy Composition


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Aluminum (Al), % 90.7 to 94.7
7.0 to 8.1
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 3.8 to 4.9
0 to 0.1
Iron (Fe), % 0 to 0.5
0
Magnesium (Mg), % 1.2 to 1.8
89.8 to 92.5
Manganese (Mn), % 0.3 to 0.9
0.13 to 0.35
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 0 to 0.5
0 to 0.3
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0.4 to 1.0
Zirconium (Zr), % 0 to 0.2
0
Residuals, % 0 to 0.15
0 to 0.3