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2024-T8 Aluminum vs. 6065-T8 Aluminum

Both 2024-T8 aluminum and 6065-T8 aluminum are aluminum alloys. Both are furnished in the T8 temper. They have a moderately high 95% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 2024-T8 aluminum and the bottom bar is 6065-T8 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
68
Elongation at Break, % 4.9
4.6
Fatigue Strength, MPa 130
100
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 300
230
Tensile Strength: Ultimate (UTS), MPa 520
390
Tensile Strength: Yield (Proof), MPa 440
350

Thermal Properties

Latent Heat of Fusion, J/g 390
400
Maximum Temperature: Mechanical, °C 200
180
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 500
590
Specific Heat Capacity, J/kg-K 880
890
Thermal Conductivity, W/m-K 120
170
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
43
Electrical Conductivity: Equal Weight (Specific), % IACS 90
140

Otherwise Unclassified Properties

Base Metal Price, % relative 11
11
Density, g/cm3 3.0
2.8
Embodied Carbon, kg CO2/kg material 8.3
8.4
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1140
1200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24
17
Resilience: Unit (Modulus of Resilience), kJ/m3 1380
910
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
49
Strength to Weight: Axial, points 48
39
Strength to Weight: Bending, points 48
43
Thermal Diffusivity, mm2/s 46
67
Thermal Shock Resistance, points 23
18

Alloy Composition


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Aluminum (Al), % 90.7 to 94.7
94.4 to 98.2
Bismuth (Bi), % 0
0.5 to 1.5
Chromium (Cr), % 0 to 0.1
0 to 0.15
Copper (Cu), % 3.8 to 4.9
0.15 to 0.4
Iron (Fe), % 0 to 0.5
0 to 0.7
Lead (Pb), % 0
0 to 0.050
Magnesium (Mg), % 1.2 to 1.8
0.8 to 1.2
Manganese (Mn), % 0.3 to 0.9
0 to 0.15
Silicon (Si), % 0 to 0.5
0.4 to 0.8
Titanium (Ti), % 0 to 0.15
0 to 0.1
Zinc (Zn), % 0 to 0.25
0 to 0.25
Zirconium (Zr), % 0 to 0.2
0 to 0.15
Residuals, % 0 to 0.15
0 to 0.15