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2024-T81 Aluminum vs. 8090-T81 Aluminum

Both 2024-T81 aluminum and 8090-T81 aluminum are aluminum alloys. Both are furnished in the T81 temper. They have a very high 96% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 2024-T81 aluminum and the bottom bar is 8090-T81 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
67
Elongation at Break, % 5.4
11
Fatigue Strength, MPa 130
110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
25
Tensile Strength: Ultimate (UTS), MPa 510
400
Tensile Strength: Yield (Proof), MPa 450
320

Thermal Properties

Latent Heat of Fusion, J/g 390
400
Maximum Temperature: Mechanical, °C 200
190
Melting Completion (Liquidus), °C 640
660
Melting Onset (Solidus), °C 500
600
Specific Heat Capacity, J/kg-K 880
960
Thermal Conductivity, W/m-K 120
95
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
20
Electrical Conductivity: Equal Weight (Specific), % IACS 90
66

Otherwise Unclassified Properties

Base Metal Price, % relative 11
18
Density, g/cm3 3.0
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.6
Embodied Energy, MJ/kg 150
170
Embodied Water, L/kg 1140
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 26
41
Resilience: Unit (Modulus of Resilience), kJ/m3 1400
770
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
50
Strength to Weight: Axial, points 48
40
Strength to Weight: Bending, points 47
44
Thermal Diffusivity, mm2/s 46
36
Thermal Shock Resistance, points 22
18

Alloy Composition


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Aluminum (Al), % 90.7 to 94.7
93 to 98.4
Chromium (Cr), % 0 to 0.1
0 to 0.1
Copper (Cu), % 3.8 to 4.9
1.0 to 1.6
Iron (Fe), % 0 to 0.5
0 to 0.3
Lithium (Li), % 0
2.2 to 2.7
Magnesium (Mg), % 1.2 to 1.8
0.6 to 1.3
Manganese (Mn), % 0.3 to 0.9
0 to 0.1
Silicon (Si), % 0 to 0.5
0 to 0.2
Titanium (Ti), % 0 to 0.15
0 to 0.1
Zinc (Zn), % 0 to 0.25
0 to 0.25
Zirconium (Zr), % 0 to 0.2
0.040 to 0.16
Residuals, % 0 to 0.15
0 to 0.15