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2036 Aluminum vs. AISI 405 Stainless Steel

2036 aluminum belongs to the aluminum alloys classification, while AISI 405 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2036 aluminum and the bottom bar is AISI 405 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 24
22
Fatigue Strength, MPa 130
130
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 210
300
Tensile Strength: Ultimate (UTS), MPa 340
470
Tensile Strength: Yield (Proof), MPa 200
200

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Maximum Temperature: Mechanical, °C 190
820
Melting Completion (Liquidus), °C 650
1530
Melting Onset (Solidus), °C 560
1480
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 160
30
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 130
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 10
7.0
Density, g/cm3 2.9
7.7
Embodied Carbon, kg CO2/kg material 8.1
2.0
Embodied Energy, MJ/kg 150
28
Embodied Water, L/kg 1160
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 70
84
Resilience: Unit (Modulus of Resilience), kJ/m3 270
100
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 48
25
Strength to Weight: Axial, points 33
17
Strength to Weight: Bending, points 38
17
Thermal Diffusivity, mm2/s 62
8.1
Thermal Shock Resistance, points 15
16

Alloy Composition


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Aluminum (Al), % 94.4 to 97.4
0.1 to 0.3
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0 to 0.1
11.5 to 14.5
Copper (Cu), % 2.2 to 3.0
0
Iron (Fe), % 0 to 0.5
82.5 to 88.4
Magnesium (Mg), % 0.3 to 0.6
0
Manganese (Mn), % 0.1 to 0.4
0 to 1.0
Nickel (Ni), % 0
0 to 0.6
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0