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2036 Aluminum vs. S35045 Stainless Steel

2036 aluminum belongs to the aluminum alloys classification, while S35045 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2036 aluminum and the bottom bar is S35045 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 24
39
Fatigue Strength, MPa 130
170
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
78
Shear Strength, MPa 210
370
Tensile Strength: Ultimate (UTS), MPa 340
540
Tensile Strength: Yield (Proof), MPa 200
190

Thermal Properties

Latent Heat of Fusion, J/g 390
310
Maximum Temperature: Mechanical, °C 190
1100
Melting Completion (Liquidus), °C 650
1390
Melting Onset (Solidus), °C 560
1340
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 160
12
Thermal Expansion, µm/m-K 23
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 130
2.0

Otherwise Unclassified Properties

Base Metal Price, % relative 10
34
Density, g/cm3 2.9
8.0
Embodied Carbon, kg CO2/kg material 8.1
5.8
Embodied Energy, MJ/kg 150
83
Embodied Water, L/kg 1160
230

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 70
170
Resilience: Unit (Modulus of Resilience), kJ/m3 270
94
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 48
24
Strength to Weight: Axial, points 33
19
Strength to Weight: Bending, points 38
19
Thermal Diffusivity, mm2/s 62
3.2
Thermal Shock Resistance, points 15
12

Alloy Composition


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Aluminum (Al), % 94.4 to 97.4
0.15 to 0.6
Carbon (C), % 0
0.060 to 0.1
Chromium (Cr), % 0 to 0.1
25 to 29
Copper (Cu), % 2.2 to 3.0
0 to 0.75
Iron (Fe), % 0 to 0.5
29.4 to 42.6
Magnesium (Mg), % 0.3 to 0.6
0
Manganese (Mn), % 0.1 to 0.4
0 to 1.5
Nickel (Ni), % 0
32 to 37
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.5
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.15
0.15 to 0.6
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0