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204.0 Aluminum vs. 296.0 Aluminum

Both 204.0 aluminum and 296.0 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 204.0 aluminum and the bottom bar is 296.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 90 to 120
75 to 90
Elastic (Young's, Tensile) Modulus, GPa 71
72
Elongation at Break, % 5.7 to 7.8
3.2 to 7.1
Fatigue Strength, MPa 63 to 77
47 to 70
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
27
Tensile Strength: Ultimate (UTS), MPa 230 to 340
260 to 270
Tensile Strength: Yield (Proof), MPa 180 to 220
120 to 180

Thermal Properties

Latent Heat of Fusion, J/g 390
420
Maximum Temperature: Mechanical, °C 170
170
Melting Completion (Liquidus), °C 650
630
Melting Onset (Solidus), °C 580
540
Specific Heat Capacity, J/kg-K 880
870
Thermal Conductivity, W/m-K 120
130 to 150
Thermal Expansion, µm/m-K 19
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29 to 34
33 to 37
Electrical Conductivity: Equal Weight (Specific), % IACS 87 to 100
99 to 110

Otherwise Unclassified Properties

Base Metal Price, % relative 11
11
Density, g/cm3 3.0
3.0
Embodied Carbon, kg CO2/kg material 8.0
7.8
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1150
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
7.6 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 350
110 to 220
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 46
46
Strength to Weight: Axial, points 21 to 31
24 to 25
Strength to Weight: Bending, points 28 to 36
30 to 31
Thermal Diffusivity, mm2/s 46
51 to 56
Thermal Shock Resistance, points 12 to 18
12

Alloy Composition


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Aluminum (Al), % 93.4 to 95.5
89 to 94
Copper (Cu), % 4.2 to 5.0
4.0 to 5.0
Iron (Fe), % 0 to 0.35
0 to 1.2
Magnesium (Mg), % 0.15 to 0.35
0 to 0.050
Manganese (Mn), % 0 to 0.1
0 to 0.35
Nickel (Ni), % 0 to 0.050
0 to 0.35
Silicon (Si), % 0 to 0.2
2.0 to 3.0
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0.15 to 0.3
0 to 0.25
Zinc (Zn), % 0 to 0.1
0 to 0.5
Residuals, % 0 to 0.15
0 to 0.35

Comparable Variants