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204.0 Aluminum vs. 4145 Aluminum

Both 204.0 aluminum and 4145 aluminum are aluminum alloys. They have 90% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is 204.0 aluminum and the bottom bar is 4145 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
73
Elongation at Break, % 5.7 to 7.8
2.2
Fatigue Strength, MPa 63 to 77
48
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
28
Tensile Strength: Ultimate (UTS), MPa 230 to 340
120
Tensile Strength: Yield (Proof), MPa 180 to 220
68

Thermal Properties

Latent Heat of Fusion, J/g 390
540
Maximum Temperature: Mechanical, °C 170
160
Melting Completion (Liquidus), °C 650
590
Melting Onset (Solidus), °C 580
520
Specific Heat Capacity, J/kg-K 880
880
Thermal Conductivity, W/m-K 120
100
Thermal Expansion, µm/m-K 19
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29 to 34
26
Electrical Conductivity: Equal Weight (Specific), % IACS 87 to 100
84

Otherwise Unclassified Properties

Base Metal Price, % relative 11
10
Density, g/cm3 3.0
2.8
Embodied Carbon, kg CO2/kg material 8.0
7.6
Embodied Energy, MJ/kg 150
140
Embodied Water, L/kg 1150
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 350
31
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
50
Strength to Weight: Axial, points 21 to 31
12
Strength to Weight: Bending, points 28 to 36
19
Thermal Diffusivity, mm2/s 46
42
Thermal Shock Resistance, points 12 to 18
5.5

Alloy Composition


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Aluminum (Al), % 93.4 to 95.5
83 to 87.4
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 4.2 to 5.0
3.3 to 4.7
Iron (Fe), % 0 to 0.35
0 to 0.8
Magnesium (Mg), % 0.15 to 0.35
0 to 0.15
Manganese (Mn), % 0 to 0.1
0 to 0.15
Nickel (Ni), % 0 to 0.050
0
Silicon (Si), % 0 to 0.2
9.3 to 10.7
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0.15 to 0.3
0
Zinc (Zn), % 0 to 0.1
0 to 0.2
Residuals, % 0 to 0.15
0 to 0.15