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204.0 Aluminum vs. 5252 Aluminum

Both 204.0 aluminum and 5252 aluminum are aluminum alloys. They have a moderately high 95% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 204.0 aluminum and the bottom bar is 5252 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 90 to 120
68 to 75
Elastic (Young's, Tensile) Modulus, GPa 71
68
Elongation at Break, % 5.7 to 7.8
4.5 to 11
Fatigue Strength, MPa 63 to 77
100 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
25
Tensile Strength: Ultimate (UTS), MPa 230 to 340
230 to 290
Tensile Strength: Yield (Proof), MPa 180 to 220
170 to 240

Thermal Properties

Latent Heat of Fusion, J/g 390
400
Maximum Temperature: Mechanical, °C 170
180
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 580
610
Specific Heat Capacity, J/kg-K 880
910
Thermal Conductivity, W/m-K 120
140
Thermal Expansion, µm/m-K 19
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29 to 34
34
Electrical Conductivity: Equal Weight (Specific), % IACS 87 to 100
120

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 3.0
2.7
Embodied Carbon, kg CO2/kg material 8.0
8.7
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1150
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 350
210 to 430
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
51
Strength to Weight: Axial, points 21 to 31
23 to 30
Strength to Weight: Bending, points 28 to 36
31 to 36
Thermal Diffusivity, mm2/s 46
57
Thermal Shock Resistance, points 12 to 18
10 to 13

Alloy Composition


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Aluminum (Al), % 93.4 to 95.5
96.6 to 97.8
Copper (Cu), % 4.2 to 5.0
0 to 0.1
Iron (Fe), % 0 to 0.35
0 to 0.1
Magnesium (Mg), % 0.15 to 0.35
2.2 to 2.8
Manganese (Mn), % 0 to 0.1
0 to 0.1
Nickel (Ni), % 0 to 0.050
0
Silicon (Si), % 0 to 0.2
0 to 0.080
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0.15 to 0.3
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.1
0 to 0.050
Residuals, % 0 to 0.15
0 to 0.1