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204.0 Aluminum vs. 5254 Aluminum

Both 204.0 aluminum and 5254 aluminum are aluminum alloys. They have a very high 95% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 204.0 aluminum and the bottom bar is 5254 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
68
Elongation at Break, % 5.7 to 7.8
3.4 to 22
Fatigue Strength, MPa 63 to 77
110 to 160
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Tensile Strength: Ultimate (UTS), MPa 230 to 340
240 to 350
Tensile Strength: Yield (Proof), MPa 180 to 220
100 to 270

Thermal Properties

Latent Heat of Fusion, J/g 390
400
Maximum Temperature: Mechanical, °C 170
190
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 580
590
Specific Heat Capacity, J/kg-K 880
900
Thermal Conductivity, W/m-K 120
130
Thermal Expansion, µm/m-K 19
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29 to 34
32
Electrical Conductivity: Equal Weight (Specific), % IACS 87 to 100
110

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 3.0
2.7
Embodied Carbon, kg CO2/kg material 8.0
8.8
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1150
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
11 to 41
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 350
73 to 550
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
51
Strength to Weight: Axial, points 21 to 31
25 to 37
Strength to Weight: Bending, points 28 to 36
32 to 41
Thermal Diffusivity, mm2/s 46
52
Thermal Shock Resistance, points 12 to 18
10 to 16

Alloy Composition


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Aluminum (Al), % 93.4 to 95.5
94.4 to 96.8
Chromium (Cr), % 0
0.15 to 0.35
Copper (Cu), % 4.2 to 5.0
0 to 0.050
Iron (Fe), % 0 to 0.35
0 to 0.45
Magnesium (Mg), % 0.15 to 0.35
3.1 to 3.9
Manganese (Mn), % 0 to 0.1
0 to 0.010
Nickel (Ni), % 0 to 0.050
0
Silicon (Si), % 0 to 0.2
0 to 0.45
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0.15 to 0.3
0 to 0.050
Zinc (Zn), % 0 to 0.1
0 to 0.2
Residuals, % 0 to 0.15
0 to 0.15