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204.0 Aluminum vs. 5657 Aluminum

Both 204.0 aluminum and 5657 aluminum are aluminum alloys. They have a moderately high 95% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 204.0 aluminum and the bottom bar is 5657 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 90 to 120
40 to 50
Elastic (Young's, Tensile) Modulus, GPa 71
68
Elongation at Break, % 5.7 to 7.8
6.6 to 15
Fatigue Strength, MPa 63 to 77
74 to 88
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Tensile Strength: Ultimate (UTS), MPa 230 to 340
150 to 200
Tensile Strength: Yield (Proof), MPa 180 to 220
140 to 170

Thermal Properties

Latent Heat of Fusion, J/g 390
400
Maximum Temperature: Mechanical, °C 170
180
Melting Completion (Liquidus), °C 650
660
Melting Onset (Solidus), °C 580
640
Specific Heat Capacity, J/kg-K 880
900
Thermal Conductivity, W/m-K 120
210
Thermal Expansion, µm/m-K 19
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29 to 34
54
Electrical Conductivity: Equal Weight (Specific), % IACS 87 to 100
180

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 3.0
2.7
Embodied Carbon, kg CO2/kg material 8.0
8.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1150
1200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
9.7 to 27
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 350
140 to 200
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
50
Strength to Weight: Axial, points 21 to 31
15 to 20
Strength to Weight: Bending, points 28 to 36
23 to 28
Thermal Diffusivity, mm2/s 46
84
Thermal Shock Resistance, points 12 to 18
6.7 to 8.6

Alloy Composition


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Aluminum (Al), % 93.4 to 95.5
98.5 to 99.4
Copper (Cu), % 4.2 to 5.0
0 to 0.1
Gallium (Ga), % 0
0 to 0.030
Iron (Fe), % 0 to 0.35
0 to 0.1
Magnesium (Mg), % 0.15 to 0.35
0.6 to 1.0
Manganese (Mn), % 0 to 0.1
0 to 0.030
Nickel (Ni), % 0 to 0.050
0
Silicon (Si), % 0 to 0.2
0 to 0.080
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0.15 to 0.3
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.1
0 to 0.050
Residuals, % 0 to 0.15
0 to 0.050