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204.0 Aluminum vs. AWS E383

204.0 aluminum belongs to the aluminum alloys classification, while AWS E383 belongs to the iron alloys. There are 22 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 204.0 aluminum and the bottom bar is AWS E383.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
210
Elongation at Break, % 5.7 to 7.8
34
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
80
Tensile Strength: Ultimate (UTS), MPa 230 to 340
580

Thermal Properties

Latent Heat of Fusion, J/g 390
320
Melting Completion (Liquidus), °C 650
1420
Melting Onset (Solidus), °C 580
1370
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 120
12
Thermal Expansion, µm/m-K 19
14

Otherwise Unclassified Properties

Base Metal Price, % relative 11
37
Density, g/cm3 3.0
8.1
Embodied Carbon, kg CO2/kg material 8.0
6.4
Embodied Energy, MJ/kg 150
89
Embodied Water, L/kg 1150
240

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
24
Strength to Weight: Axial, points 21 to 31
20
Strength to Weight: Bending, points 28 to 36
19
Thermal Diffusivity, mm2/s 46
3.1
Thermal Shock Resistance, points 12 to 18
15

Alloy Composition


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Aluminum (Al), % 93.4 to 95.5
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
26.5 to 29
Copper (Cu), % 4.2 to 5.0
0.6 to 1.5
Iron (Fe), % 0 to 0.35
28.8 to 39.2
Magnesium (Mg), % 0.15 to 0.35
0
Manganese (Mn), % 0 to 0.1
0.5 to 2.5
Molybdenum (Mo), % 0
3.2 to 4.2
Nickel (Ni), % 0 to 0.050
30 to 33
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 0 to 0.2
0 to 0.9
Sulfur (S), % 0
0 to 0.020
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0.15 to 0.3
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0