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204.0 Aluminum vs. AZ91A Magnesium

204.0 aluminum belongs to the aluminum alloys classification, while AZ91A magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is 204.0 aluminum and the bottom bar is AZ91A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 90 to 120
63
Elastic (Young's, Tensile) Modulus, GPa 71
46
Elongation at Break, % 5.7 to 7.8
5.0
Fatigue Strength, MPa 63 to 77
99
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
18
Tensile Strength: Ultimate (UTS), MPa 230 to 340
240
Tensile Strength: Yield (Proof), MPa 180 to 220
160

Thermal Properties

Latent Heat of Fusion, J/g 390
360
Maximum Temperature: Mechanical, °C 170
130
Melting Completion (Liquidus), °C 650
600
Melting Onset (Solidus), °C 580
470
Specific Heat Capacity, J/kg-K 880
990
Thermal Conductivity, W/m-K 120
73
Thermal Expansion, µm/m-K 19
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29 to 34
10
Electrical Conductivity: Equal Weight (Specific), % IACS 87 to 100
52

Otherwise Unclassified Properties

Base Metal Price, % relative 11
12
Density, g/cm3 3.0
1.7
Embodied Carbon, kg CO2/kg material 8.0
22
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1150
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
11
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 350
280
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 46
69
Strength to Weight: Axial, points 21 to 31
38
Strength to Weight: Bending, points 28 to 36
49
Thermal Diffusivity, mm2/s 46
42
Thermal Shock Resistance, points 12 to 18
14

Alloy Composition


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Aluminum (Al), % 93.4 to 95.5
8.3 to 9.7
Copper (Cu), % 4.2 to 5.0
0 to 0.1
Iron (Fe), % 0 to 0.35
0
Magnesium (Mg), % 0.15 to 0.35
88.2 to 91.2
Manganese (Mn), % 0 to 0.1
0.13 to 0.5
Nickel (Ni), % 0 to 0.050
0 to 0.030
Silicon (Si), % 0 to 0.2
0 to 0.5
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0.15 to 0.3
0
Zinc (Zn), % 0 to 0.1
0.35 to 1.0
Residuals, % 0 to 0.15
0