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204.0 Aluminum vs. EN 1.4029 Stainless Steel

204.0 aluminum belongs to the aluminum alloys classification, while EN 1.4029 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 204.0 aluminum and the bottom bar is EN 1.4029 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 5.7 to 7.8
10 to 20
Fatigue Strength, MPa 63 to 77
270 to 400
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Tensile Strength: Ultimate (UTS), MPa 230 to 340
700 to 930
Tensile Strength: Yield (Proof), MPa 180 to 220
410 to 740

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Maximum Temperature: Mechanical, °C 170
750
Melting Completion (Liquidus), °C 650
1440
Melting Onset (Solidus), °C 580
1400
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 120
30
Thermal Expansion, µm/m-K 19
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29 to 34
3.1
Electrical Conductivity: Equal Weight (Specific), % IACS 87 to 100
3.7

Otherwise Unclassified Properties

Base Metal Price, % relative 11
7.0
Density, g/cm3 3.0
7.7
Embodied Carbon, kg CO2/kg material 8.0
2.0
Embodied Energy, MJ/kg 150
28
Embodied Water, L/kg 1150
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
89 to 120
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 350
440 to 1410
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 21 to 31
25 to 33
Strength to Weight: Bending, points 28 to 36
23 to 27
Thermal Diffusivity, mm2/s 46
8.1
Thermal Shock Resistance, points 12 to 18
26 to 34

Alloy Composition


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Aluminum (Al), % 93.4 to 95.5
0
Carbon (C), % 0
0.25 to 0.32
Chromium (Cr), % 0
12 to 13.5
Copper (Cu), % 4.2 to 5.0
0
Iron (Fe), % 0 to 0.35
82.8 to 87.6
Magnesium (Mg), % 0.15 to 0.35
0
Manganese (Mn), % 0 to 0.1
0 to 1.5
Molybdenum (Mo), % 0
0 to 0.6
Nickel (Ni), % 0 to 0.050
0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.2
0 to 1.0
Sulfur (S), % 0
0.15 to 0.25
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0.15 to 0.3
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0