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204.0 Aluminum vs. SAE-AISI M4 Steel

204.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI M4 steel belongs to the iron alloys. There are 21 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 204.0 aluminum and the bottom bar is SAE-AISI M4 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
200
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
76
Tensile Strength: Ultimate (UTS), MPa 230 to 340
770 to 2150

Thermal Properties

Latent Heat of Fusion, J/g 390
260
Melting Completion (Liquidus), °C 650
1610
Melting Onset (Solidus), °C 580
1560
Specific Heat Capacity, J/kg-K 880
440
Thermal Conductivity, W/m-K 120
25
Thermal Expansion, µm/m-K 19
12

Otherwise Unclassified Properties

Base Metal Price, % relative 11
25
Density, g/cm3 3.0
8.3
Embodied Carbon, kg CO2/kg material 8.0
14
Embodied Energy, MJ/kg 150
210
Embodied Water, L/kg 1150
110

Common Calculations

Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 46
23
Strength to Weight: Axial, points 21 to 31
26 to 72
Strength to Weight: Bending, points 28 to 36
23 to 45
Thermal Diffusivity, mm2/s 46
6.9
Thermal Shock Resistance, points 12 to 18
24 to 68

Alloy Composition


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Aluminum (Al), % 93.4 to 95.5
0
Carbon (C), % 0
1.3 to 1.4
Chromium (Cr), % 0
3.8 to 4.8
Copper (Cu), % 4.2 to 5.0
0 to 0.25
Iron (Fe), % 0 to 0.35
75.9 to 81.4
Magnesium (Mg), % 0.15 to 0.35
0
Manganese (Mn), % 0 to 0.1
0.15 to 0.4
Molybdenum (Mo), % 0
4.3 to 5.5
Nickel (Ni), % 0 to 0.050
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.2
0.2 to 0.45
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0.15 to 0.3
0
Tungsten (W), % 0
5.3 to 6.5
Vanadium (V), % 0
3.8 to 4.5
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0