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204.0 Aluminum vs. N08135 Stainless Steel

204.0 aluminum belongs to the aluminum alloys classification, while N08135 stainless steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 204.0 aluminum and the bottom bar is N08135 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 5.7 to 7.8
46
Fatigue Strength, MPa 63 to 77
220
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
80
Tensile Strength: Ultimate (UTS), MPa 230 to 340
570
Tensile Strength: Yield (Proof), MPa 180 to 220
240

Thermal Properties

Latent Heat of Fusion, J/g 390
310
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 650
1440
Melting Onset (Solidus), °C 580
1390
Specific Heat Capacity, J/kg-K 880
460
Thermal Expansion, µm/m-K 19
16

Otherwise Unclassified Properties

Base Metal Price, % relative 11
39
Density, g/cm3 3.0
8.2
Embodied Carbon, kg CO2/kg material 8.0
6.8
Embodied Energy, MJ/kg 150
94
Embodied Water, L/kg 1150
220

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
210
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 350
140
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
24
Strength to Weight: Axial, points 21 to 31
19
Strength to Weight: Bending, points 28 to 36
19
Thermal Shock Resistance, points 12 to 18
13

Alloy Composition


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Aluminum (Al), % 93.4 to 95.5
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
20.5 to 23.5
Copper (Cu), % 4.2 to 5.0
0 to 0.7
Iron (Fe), % 0 to 0.35
30.2 to 42.3
Magnesium (Mg), % 0.15 to 0.35
0
Manganese (Mn), % 0 to 0.1
0 to 1.0
Molybdenum (Mo), % 0
4.0 to 5.0
Nickel (Ni), % 0 to 0.050
33 to 38
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.2
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0.15 to 0.3
0
Tungsten (W), % 0
0.2 to 0.8
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0