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204.0-T6 Aluminum vs. 6063-T6 Aluminum

Both 204.0-T6 aluminum and 6063-T6 aluminum are aluminum alloys. Both are furnished in the T6 temper. They have a very high 95% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 204.0-T6 aluminum and the bottom bar is 6063-T6 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 120
73
Elastic (Young's, Tensile) Modulus, GPa 71
68
Elongation at Break, % 5.7
11
Fatigue Strength, MPa 63
70
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Tensile Strength: Ultimate (UTS), MPa 230
240
Tensile Strength: Yield (Proof), MPa 180
210

Thermal Properties

Latent Heat of Fusion, J/g 390
400
Maximum Temperature: Mechanical, °C 170
160
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 580
620
Specific Heat Capacity, J/kg-K 880
900
Thermal Conductivity, W/m-K 120
200
Thermal Expansion, µm/m-K 19
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
53
Electrical Conductivity: Equal Weight (Specific), % IACS 100
180

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 3.0
2.7
Embodied Carbon, kg CO2/kg material 8.0
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1150
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12
25
Resilience: Unit (Modulus of Resilience), kJ/m3 220
320
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
50
Strength to Weight: Axial, points 21
25
Strength to Weight: Bending, points 28
32
Thermal Diffusivity, mm2/s 46
82
Thermal Shock Resistance, points 12
11

Alloy Composition


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Aluminum (Al), % 93.4 to 95.5
97.5 to 99.4
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 4.2 to 5.0
0 to 0.1
Iron (Fe), % 0 to 0.35
0 to 0.35
Magnesium (Mg), % 0.15 to 0.35
0.45 to 0.9
Manganese (Mn), % 0 to 0.1
0 to 0.1
Nickel (Ni), % 0 to 0.050
0
Silicon (Si), % 0 to 0.2
0.2 to 0.6
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0.15 to 0.3
0 to 0.1
Zinc (Zn), % 0 to 0.1
0 to 0.1
Residuals, % 0 to 0.15
0 to 0.15