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206.0 Aluminum vs. SAE-AISI D4 Steel

206.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI D4 steel belongs to the iron alloys. There are 28 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 206.0 aluminum and the bottom bar is SAE-AISI D4 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 8.4 to 12
8.4 to 15
Fatigue Strength, MPa 88 to 210
310 to 920
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
74
Shear Strength, MPa 260
460 to 1210
Tensile Strength: Ultimate (UTS), MPa 330 to 440
760 to 2060
Tensile Strength: Yield (Proof), MPa 190 to 350
470 to 1540

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Melting Completion (Liquidus), °C 650
1430
Melting Onset (Solidus), °C 570
1380
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 120
31
Thermal Expansion, µm/m-K 19
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
4.2
Electrical Conductivity: Equal Weight (Specific), % IACS 99
5.0

Otherwise Unclassified Properties

Base Metal Price, % relative 11
8.0
Density, g/cm3 3.0
7.7
Embodied Carbon, kg CO2/kg material 8.0
3.3
Embodied Energy, MJ/kg 150
49
Embodied Water, L/kg 1150
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24 to 49
100 to 160
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 30 to 40
27 to 75
Strength to Weight: Bending, points 35 to 42
24 to 47
Thermal Diffusivity, mm2/s 46
8.3
Thermal Shock Resistance, points 17 to 23
23 to 63

Alloy Composition


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Aluminum (Al), % 93.3 to 95.3
0
Carbon (C), % 0
2.1 to 2.4
Chromium (Cr), % 0
11 to 13
Copper (Cu), % 4.2 to 5.0
0 to 0.25
Iron (Fe), % 0 to 0.15
80.6 to 86.3
Magnesium (Mg), % 0.15 to 0.35
0
Manganese (Mn), % 0.2 to 0.5
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 0 to 0.050
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.1
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0.15 to 0.3
0
Vanadium (V), % 0
0 to 1.0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0