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2117 Aluminum vs. S35045 Stainless Steel

2117 aluminum belongs to the aluminum alloys classification, while S35045 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2117 aluminum and the bottom bar is S35045 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 26
39
Fatigue Strength, MPa 95
170
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
78
Shear Strength, MPa 200
370
Tensile Strength: Ultimate (UTS), MPa 300
540
Tensile Strength: Yield (Proof), MPa 170
190

Thermal Properties

Latent Heat of Fusion, J/g 400
310
Maximum Temperature: Mechanical, °C 220
1100
Melting Completion (Liquidus), °C 650
1390
Melting Onset (Solidus), °C 550
1340
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 150
12
Thermal Expansion, µm/m-K 24
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.0

Otherwise Unclassified Properties

Base Metal Price, % relative 10
34
Density, g/cm3 3.0
8.0
Embodied Carbon, kg CO2/kg material 8.2
5.8
Embodied Energy, MJ/kg 150
83
Embodied Water, L/kg 1150
230

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 64
170
Resilience: Unit (Modulus of Resilience), kJ/m3 190
94
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 47
24
Strength to Weight: Axial, points 28
19
Strength to Weight: Bending, points 33
19
Thermal Diffusivity, mm2/s 59
3.2
Thermal Shock Resistance, points 12
12

Alloy Composition


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Aluminum (Al), % 91 to 97.6
0.15 to 0.6
Carbon (C), % 0
0.060 to 0.1
Chromium (Cr), % 0 to 0.1
25 to 29
Copper (Cu), % 2.2 to 4.5
0 to 0.75
Iron (Fe), % 0 to 0.7
29.4 to 42.6
Magnesium (Mg), % 0.2 to 1.0
0
Manganese (Mn), % 0.4 to 1.0
0 to 1.5
Nickel (Ni), % 0
32 to 37
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0.2 to 0.8
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.25
0.15 to 0.6
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0 to 0.15
0