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2195 Aluminum vs. AISI 202 Stainless Steel

2195 aluminum belongs to the aluminum alloys classification, while AISI 202 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2195 aluminum and the bottom bar is AISI 202 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 9.3
14 to 45
Fatigue Strength, MPa 190
290 to 330
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 350
490 to 590
Tensile Strength: Ultimate (UTS), MPa 590
700 to 980
Tensile Strength: Yield (Proof), MPa 560
310 to 580

Thermal Properties

Latent Heat of Fusion, J/g 390
290
Maximum Temperature: Mechanical, °C 210
910
Melting Completion (Liquidus), °C 660
1400
Melting Onset (Solidus), °C 550
1360
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 130
15
Thermal Expansion, µm/m-K 23
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 100
2.9

Otherwise Unclassified Properties

Base Metal Price, % relative 31
13
Density, g/cm3 3.0
7.7
Embodied Carbon, kg CO2/kg material 8.6
2.8
Embodied Energy, MJ/kg 160
40
Embodied Water, L/kg 1470
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 54
120 to 260
Resilience: Unit (Modulus of Resilience), kJ/m3 2290
250 to 840
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 55
25 to 35
Strength to Weight: Bending, points 53
23 to 29
Thermal Diffusivity, mm2/s 49
4.0
Thermal Shock Resistance, points 26
15 to 21

Alloy Composition


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Aluminum (Al), % 91.9 to 94.9
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0
17 to 19
Copper (Cu), % 3.7 to 4.3
0
Iron (Fe), % 0 to 0.15
63.5 to 71.5
Lithium (Li), % 0.8 to 1.2
0
Magnesium (Mg), % 0.25 to 0.8
0
Manganese (Mn), % 0 to 0.25
7.5 to 10
Nickel (Ni), % 0
4.0 to 6.0
Nitrogen (N), % 0
0 to 0.25
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 0 to 0.12
0 to 1.0
Silver (Ag), % 0.25 to 0.6
0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0.080 to 0.16
0
Residuals, % 0 to 0.15
0