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2195 Aluminum vs. SAE-AISI 1046 Steel

2195 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1046 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2195 aluminum and the bottom bar is SAE-AISI 1046 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 9.3
14 to 17
Fatigue Strength, MPa 190
240 to 390
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Shear Strength, MPa 350
410 to 450
Tensile Strength: Ultimate (UTS), MPa 590
660 to 740
Tensile Strength: Yield (Proof), MPa 560
370 to 610

Thermal Properties

Latent Heat of Fusion, J/g 390
250
Maximum Temperature: Mechanical, °C 210
400
Melting Completion (Liquidus), °C 660
1460
Melting Onset (Solidus), °C 550
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 130
51
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
11
Electrical Conductivity: Equal Weight (Specific), % IACS 100
12

Otherwise Unclassified Properties

Base Metal Price, % relative 31
1.8
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 8.6
1.4
Embodied Energy, MJ/kg 160
18
Embodied Water, L/kg 1470
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 54
91 to 95
Resilience: Unit (Modulus of Resilience), kJ/m3 2290
360 to 990
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 46
24
Strength to Weight: Axial, points 55
23 to 26
Strength to Weight: Bending, points 53
22 to 23
Thermal Diffusivity, mm2/s 49
14
Thermal Shock Resistance, points 26
23 to 25

Alloy Composition


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Aluminum (Al), % 91.9 to 94.9
0
Carbon (C), % 0
0.43 to 0.5
Copper (Cu), % 3.7 to 4.3
0
Iron (Fe), % 0 to 0.15
98.4 to 98.9
Lithium (Li), % 0.8 to 1.2
0
Magnesium (Mg), % 0.25 to 0.8
0
Manganese (Mn), % 0 to 0.25
0.7 to 1.0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.12
0
Silver (Ag), % 0.25 to 0.6
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0.080 to 0.16
0
Residuals, % 0 to 0.15
0