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2195 Aluminum vs. Zamak 5

2195 aluminum belongs to the aluminum alloys classification, while Zamak 5 belongs to the zinc alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2195 aluminum and the bottom bar is Zamak 5.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
87
Elongation at Break, % 9.3
6.3
Fatigue Strength, MPa 190
56
Poisson's Ratio 0.33
0.25
Shear Modulus, GPa 26
33
Shear Strength, MPa 350
260
Tensile Strength: Ultimate (UTS), MPa 590
330
Tensile Strength: Yield (Proof), MPa 560
240

Thermal Properties

Latent Heat of Fusion, J/g 390
120
Maximum Temperature: Mechanical, °C 210
95
Melting Completion (Liquidus), °C 660
390
Melting Onset (Solidus), °C 550
380
Specific Heat Capacity, J/kg-K 900
410
Thermal Conductivity, W/m-K 130
110
Thermal Expansion, µm/m-K 23
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
26
Electrical Conductivity: Equal Weight (Specific), % IACS 100
37

Otherwise Unclassified Properties

Base Metal Price, % relative 31
12
Density, g/cm3 3.0
6.4
Embodied Carbon, kg CO2/kg material 8.6
3.0
Embodied Energy, MJ/kg 160
57
Embodied Water, L/kg 1470
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 54
19
Resilience: Unit (Modulus of Resilience), kJ/m3 2290
330
Stiffness to Weight: Axial, points 13
7.5
Stiffness to Weight: Bending, points 46
23
Strength to Weight: Axial, points 55
14
Strength to Weight: Bending, points 53
16
Thermal Diffusivity, mm2/s 49
42
Thermal Shock Resistance, points 26
9.9

Alloy Composition


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Aluminum (Al), % 91.9 to 94.9
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Copper (Cu), % 3.7 to 4.3
0.7 to 1.3
Iron (Fe), % 0 to 0.15
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Lithium (Li), % 0.8 to 1.2
0
Magnesium (Mg), % 0.25 to 0.8
0.025 to 0.080
Manganese (Mn), % 0 to 0.25
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 0 to 0.12
0 to 0.030
Silver (Ag), % 0.25 to 0.6
0
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
94.3 to 95.7
Zirconium (Zr), % 0.080 to 0.16
0
Residuals, % 0 to 0.15
0