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2219 Aluminum vs. 5042 Aluminum

Both 2219 aluminum and 5042 aluminum are aluminum alloys. They have a moderately high 93% of their average alloy composition in common.

For each property being compared, the top bar is 2219 aluminum and the bottom bar is 5042 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
68
Elongation at Break, % 2.2 to 20
1.1 to 3.4
Fatigue Strength, MPa 90 to 130
97 to 120
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 110 to 280
200
Tensile Strength: Ultimate (UTS), MPa 180 to 480
340 to 360
Tensile Strength: Yield (Proof), MPa 88 to 390
270 to 310

Thermal Properties

Latent Heat of Fusion, J/g 390
400
Maximum Temperature: Mechanical, °C 230
180
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 540
570
Specific Heat Capacity, J/kg-K 870
900
Thermal Conductivity, W/m-K 110 to 170
130
Thermal Expansion, µm/m-K 22
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 28 to 44
33
Electrical Conductivity: Equal Weight (Specific), % IACS 81 to 130
110

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 3.1
2.7
Embodied Carbon, kg CO2/kg material 8.2
8.8
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1130
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.6 to 60
3.6 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 54 to 1060
550 to 720
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 44
50
Strength to Weight: Axial, points 16 to 43
35 to 37
Strength to Weight: Bending, points 23 to 44
40 to 42
Thermal Diffusivity, mm2/s 42 to 63
53
Thermal Shock Resistance, points 8.2 to 22
15 to 16

Alloy Composition


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Aluminum (Al), % 91.5 to 93.8
94.2 to 96.8
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 5.8 to 6.8
0 to 0.15
Iron (Fe), % 0 to 0.3
0 to 0.35
Magnesium (Mg), % 0 to 0.020
3.0 to 4.0
Manganese (Mn), % 0.2 to 0.4
0.2 to 0.5
Silicon (Si), % 0 to 0.2
0 to 0.2
Titanium (Ti), % 0.020 to 0.1
0 to 0.1
Vanadium (V), % 0.050 to 0.15
0
Zinc (Zn), % 0 to 0.1
0 to 0.25
Zirconium (Zr), % 0.1 to 0.25
0
Residuals, % 0 to 0.15
0 to 0.15