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2219 Aluminum vs. EN 1.4542 Stainless Steel

2219 aluminum belongs to the aluminum alloys classification, while EN 1.4542 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2219 aluminum and the bottom bar is EN 1.4542 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 2.2 to 20
5.7 to 20
Fatigue Strength, MPa 90 to 130
370 to 640
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Shear Strength, MPa 110 to 280
550 to 860
Tensile Strength: Ultimate (UTS), MPa 180 to 480
880 to 1470
Tensile Strength: Yield (Proof), MPa 88 to 390
580 to 1300

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Maximum Temperature: Mechanical, °C 230
860
Melting Completion (Liquidus), °C 640
1430
Melting Onset (Solidus), °C 540
1380
Specific Heat Capacity, J/kg-K 870
470
Thermal Conductivity, W/m-K 110 to 170
16
Thermal Expansion, µm/m-K 22
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 28 to 44
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 81 to 130
2.8

Otherwise Unclassified Properties

Base Metal Price, % relative 11
13
Density, g/cm3 3.1
7.8
Embodied Carbon, kg CO2/kg material 8.2
2.7
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1130
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.6 to 60
62 to 160
Resilience: Unit (Modulus of Resilience), kJ/m3 54 to 1060
880 to 4360
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 44
25
Strength to Weight: Axial, points 16 to 43
31 to 52
Strength to Weight: Bending, points 23 to 44
26 to 37
Thermal Diffusivity, mm2/s 42 to 63
4.3
Thermal Shock Resistance, points 8.2 to 22
29 to 49

Alloy Composition


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Aluminum (Al), % 91.5 to 93.8
0
Carbon (C), % 0
0 to 0.070
Chromium (Cr), % 0
15 to 17
Copper (Cu), % 5.8 to 6.8
3.0 to 5.0
Iron (Fe), % 0 to 0.3
69.6 to 79
Magnesium (Mg), % 0 to 0.020
0
Manganese (Mn), % 0.2 to 0.4
0 to 1.5
Molybdenum (Mo), % 0
0 to 0.6
Nickel (Ni), % 0
3.0 to 5.0
Niobium (Nb), % 0
0 to 0.45
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.2
0 to 0.7
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0.020 to 0.1
0
Vanadium (V), % 0.050 to 0.15
0
Zinc (Zn), % 0 to 0.1
0
Zirconium (Zr), % 0.1 to 0.25
0
Residuals, % 0 to 0.15
0