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238.0 Aluminum vs. AISI 204 Stainless Steel

238.0 aluminum belongs to the aluminum alloys classification, while AISI 204 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 238.0 aluminum and the bottom bar is AISI 204 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 76
200
Elongation at Break, % 1.5
23 to 39
Fatigue Strength, MPa 110
320 to 720
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
77
Tensile Strength: Ultimate (UTS), MPa 210
730 to 1100
Tensile Strength: Yield (Proof), MPa 170
380 to 1080

Thermal Properties

Latent Heat of Fusion, J/g 430
280
Maximum Temperature: Mechanical, °C 170
850
Melting Completion (Liquidus), °C 600
1410
Melting Onset (Solidus), °C 510
1370
Specific Heat Capacity, J/kg-K 840
480
Thermal Conductivity, W/m-K 100
15
Thermal Expansion, µm/m-K 21
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 25
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 67
2.9

Otherwise Unclassified Properties

Base Metal Price, % relative 12
10
Density, g/cm3 3.4
7.7
Embodied Carbon, kg CO2/kg material 7.4
2.4
Embodied Energy, MJ/kg 140
35
Embodied Water, L/kg 1040
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.9
240 to 250
Resilience: Unit (Modulus of Resilience), kJ/m3 180
360 to 2940
Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 42
25
Strength to Weight: Axial, points 17
27 to 40
Strength to Weight: Bending, points 23
24 to 31
Thermal Diffusivity, mm2/s 37
4.1
Thermal Shock Resistance, points 9.1
16 to 24

Alloy Composition

Aluminum (Al), % 81.9 to 84.9
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
15 to 17
Copper (Cu), % 9.5 to 10.5
0
Iron (Fe), % 1.0 to 1.5
69.6 to 76.4
Magnesium (Mg), % 0 to 0.25
0
Manganese (Mn), % 0
7.0 to 9.0
Nickel (Ni), % 0
1.5 to 3.0
Nitrogen (N), % 0
0.15 to 0.3
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 3.6 to 4.4
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 1.0 to 1.5
0