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238.0 Aluminum vs. AWS E2209

238.0 aluminum belongs to the aluminum alloys classification, while AWS E2209 belongs to the iron alloys. There are 24 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 238.0 aluminum and the bottom bar is AWS E2209.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 76
200
Elongation at Break, % 1.5
23
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
79
Tensile Strength: Ultimate (UTS), MPa 210
770

Thermal Properties

Latent Heat of Fusion, J/g 430
300
Melting Completion (Liquidus), °C 600
1440
Melting Onset (Solidus), °C 510
1390
Specific Heat Capacity, J/kg-K 840
480
Thermal Conductivity, W/m-K 100
16
Thermal Expansion, µm/m-K 21
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 25
2.1
Electrical Conductivity: Equal Weight (Specific), % IACS 67
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 12
20
Density, g/cm3 3.4
7.8
Embodied Carbon, kg CO2/kg material 7.4
4.0
Embodied Energy, MJ/kg 140
55
Embodied Water, L/kg 1040
170

Common Calculations

Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 42
25
Strength to Weight: Axial, points 17
27
Strength to Weight: Bending, points 23
24
Thermal Diffusivity, mm2/s 37
4.3
Thermal Shock Resistance, points 9.1
20

Alloy Composition

Aluminum (Al), % 81.9 to 84.9
0
Carbon (C), % 0
0 to 0.040
Chromium (Cr), % 0
21.5 to 23.5
Copper (Cu), % 9.5 to 10.5
0 to 0.75
Iron (Fe), % 1.0 to 1.5
58.4 to 66.9
Magnesium (Mg), % 0 to 0.25
0
Manganese (Mn), % 0
0.5 to 2.0
Molybdenum (Mo), % 0
2.5 to 3.5
Nickel (Ni), % 0
8.5 to 10.5
Nitrogen (N), % 0
0.080 to 0.2
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 3.6 to 4.4
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 1.0 to 1.5
0