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238.0 Aluminum vs. S44635 Stainless Steel

238.0 aluminum belongs to the aluminum alloys classification, while S44635 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 238.0 aluminum and the bottom bar is S44635 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 76
210
Elongation at Break, % 1.5
23
Fatigue Strength, MPa 110
390
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 28
81
Tensile Strength: Ultimate (UTS), MPa 210
710
Tensile Strength: Yield (Proof), MPa 170
580

Thermal Properties

Latent Heat of Fusion, J/g 430
300
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 600
1460
Melting Onset (Solidus), °C 510
1420
Specific Heat Capacity, J/kg-K 840
470
Thermal Conductivity, W/m-K 100
16
Thermal Expansion, µm/m-K 21
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 25
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 67
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 12
22
Density, g/cm3 3.4
7.8
Embodied Carbon, kg CO2/kg material 7.4
4.4
Embodied Energy, MJ/kg 140
62
Embodied Water, L/kg 1040
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.9
150
Resilience: Unit (Modulus of Resilience), kJ/m3 180
810
Stiffness to Weight: Axial, points 12
15
Stiffness to Weight: Bending, points 42
25
Strength to Weight: Axial, points 17
25
Strength to Weight: Bending, points 23
23
Thermal Diffusivity, mm2/s 37
4.4
Thermal Shock Resistance, points 9.1
23

Alloy Composition

Aluminum (Al), % 81.9 to 84.9
0
Carbon (C), % 0
0 to 0.025
Chromium (Cr), % 0
24.5 to 26
Copper (Cu), % 9.5 to 10.5
0
Iron (Fe), % 1.0 to 1.5
61.5 to 68.5
Magnesium (Mg), % 0 to 0.25
0
Manganese (Mn), % 0
0 to 1.0
Molybdenum (Mo), % 0
3.5 to 4.5
Nickel (Ni), % 0
3.5 to 4.5
Niobium (Nb), % 0
0.2 to 0.8
Nitrogen (N), % 0
0 to 0.035
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 3.6 to 4.4
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0
0.2 to 0.8
Zinc (Zn), % 1.0 to 1.5
0