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238.0 Aluminum vs. S46500 Stainless Steel

238.0 aluminum belongs to the aluminum alloys classification, while S46500 stainless steel belongs to the iron alloys. There are 24 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 238.0 aluminum and the bottom bar is S46500 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 76
190
Elongation at Break, % 1.5
2.3 to 14
Fatigue Strength, MPa 110
550 to 890
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
75
Tensile Strength: Ultimate (UTS), MPa 210
1260 to 1930
Tensile Strength: Yield (Proof), MPa 170
1120 to 1810

Thermal Properties

Latent Heat of Fusion, J/g 430
280
Maximum Temperature: Mechanical, °C 170
780
Melting Completion (Liquidus), °C 600
1450
Melting Onset (Solidus), °C 510
1410
Specific Heat Capacity, J/kg-K 840
470
Thermal Expansion, µm/m-K 21
11

Otherwise Unclassified Properties

Base Metal Price, % relative 12
15
Density, g/cm3 3.4
7.9
Embodied Carbon, kg CO2/kg material 7.4
3.6
Embodied Energy, MJ/kg 140
51
Embodied Water, L/kg 1040
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.9
43 to 210
Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 42
25
Strength to Weight: Axial, points 17
44 to 68
Strength to Weight: Bending, points 23
33 to 44
Thermal Shock Resistance, points 9.1
44 to 67

Alloy Composition

Aluminum (Al), % 81.9 to 84.9
0
Carbon (C), % 0
0 to 0.020
Chromium (Cr), % 0
11 to 12.5
Copper (Cu), % 9.5 to 10.5
0
Iron (Fe), % 1.0 to 1.5
72.6 to 76.1
Magnesium (Mg), % 0 to 0.25
0
Manganese (Mn), % 0
0 to 0.25
Molybdenum (Mo), % 0
0.75 to 1.3
Nickel (Ni), % 0
10.7 to 11.3
Nitrogen (N), % 0
0 to 0.010
Phosphorus (P), % 0
0 to 0.015
Silicon (Si), % 3.6 to 4.4
0 to 0.25
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0
1.5 to 1.8
Zinc (Zn), % 1.0 to 1.5
0