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240.0 Aluminum vs. 535.0 Aluminum

Both 240.0 aluminum and 535.0 aluminum are aluminum alloys. Both are furnished in the as-fabricated (no temper or treatment) condition. They have a moderately high 91% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 240.0 aluminum and the bottom bar is 535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
67
Elongation at Break, % 1.0
10
Fatigue Strength, MPa 140
70
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
25
Tensile Strength: Ultimate (UTS), MPa 240
270
Tensile Strength: Yield (Proof), MPa 200
140

Thermal Properties

Latent Heat of Fusion, J/g 380
390
Maximum Temperature: Mechanical, °C 180
170
Melting Completion (Liquidus), °C 600
630
Melting Onset (Solidus), °C 520
570
Specific Heat Capacity, J/kg-K 860
910
Thermal Conductivity, W/m-K 96
100
Thermal Expansion, µm/m-K 22
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
23
Electrical Conductivity: Equal Weight (Specific), % IACS 65
79

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 3.2
2.6
Embodied Carbon, kg CO2/kg material 8.7
9.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1100
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.2
24
Resilience: Unit (Modulus of Resilience), kJ/m3 280
150
Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 43
51
Strength to Weight: Axial, points 20
28
Strength to Weight: Bending, points 26
35
Thermal Diffusivity, mm2/s 35
42
Thermal Shock Resistance, points 11
12

Alloy Composition


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Aluminum (Al), % 81.7 to 86.9
91.5 to 93.6
Beryllium (Be), % 0
0.0030 to 0.0070
Boron (B), % 0
0 to 0.0050
Copper (Cu), % 7.0 to 9.0
0 to 0.050
Iron (Fe), % 0 to 0.5
0 to 0.15
Magnesium (Mg), % 5.5 to 6.5
6.2 to 7.5
Manganese (Mn), % 0.3 to 0.7
0.1 to 0.25
Nickel (Ni), % 0.3 to 0.7
0
Silicon (Si), % 0 to 0.5
0 to 0.15
Titanium (Ti), % 0 to 0.2
0.1 to 0.25
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0 to 0.15