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242.0 Aluminum vs. 4004 Aluminum

Both 242.0 aluminum and 4004 aluminum are aluminum alloys. They have a moderately high 91% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is 242.0 aluminum and the bottom bar is 4004 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
71
Elongation at Break, % 0.5 to 1.5
2.4
Fatigue Strength, MPa 55 to 110
42
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
27
Shear Strength, MPa 150 to 240
63
Tensile Strength: Ultimate (UTS), MPa 180 to 290
110
Tensile Strength: Yield (Proof), MPa 120 to 220
60

Thermal Properties

Latent Heat of Fusion, J/g 390
540
Maximum Temperature: Mechanical, °C 210
160
Melting Completion (Liquidus), °C 640
600
Melting Onset (Solidus), °C 530
560
Specific Heat Capacity, J/kg-K 870
910
Thermal Conductivity, W/m-K 130 to 170
130
Thermal Expansion, µm/m-K 22
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33 to 44
33
Electrical Conductivity: Equal Weight (Specific), % IACS 96 to 130
120

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 3.1
2.6
Embodied Carbon, kg CO2/kg material 8.3
8.0
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1130
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.3 to 3.4
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 340
25
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 45
54
Strength to Weight: Axial, points 16 to 26
12
Strength to Weight: Bending, points 23 to 32
20
Thermal Diffusivity, mm2/s 50 to 62
58
Thermal Shock Resistance, points 8.0 to 13
5.1

Alloy Composition


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Aluminum (Al), % 88.4 to 93.6
86 to 90
Chromium (Cr), % 0 to 0.25
0
Copper (Cu), % 3.5 to 4.5
0 to 0.25
Iron (Fe), % 0 to 1.0
0 to 0.8
Magnesium (Mg), % 1.2 to 1.8
1.0 to 2.0
Manganese (Mn), % 0 to 0.35
0 to 0.1
Nickel (Ni), % 1.7 to 2.3
0
Silicon (Si), % 0 to 0.7
9.0 to 10.5
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.35
0 to 0.2
Residuals, % 0 to 0.15
0 to 0.15