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242.0 Aluminum vs. 4145 Aluminum

Both 242.0 aluminum and 4145 aluminum are aluminum alloys. They have a moderately high 90% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is 242.0 aluminum and the bottom bar is 4145 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
73
Elongation at Break, % 0.5 to 1.5
2.2
Fatigue Strength, MPa 55 to 110
48
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
28
Shear Strength, MPa 150 to 240
69
Tensile Strength: Ultimate (UTS), MPa 180 to 290
120
Tensile Strength: Yield (Proof), MPa 120 to 220
68

Thermal Properties

Latent Heat of Fusion, J/g 390
540
Maximum Temperature: Mechanical, °C 210
160
Melting Completion (Liquidus), °C 640
590
Melting Onset (Solidus), °C 530
520
Specific Heat Capacity, J/kg-K 870
880
Thermal Conductivity, W/m-K 130 to 170
100
Thermal Expansion, µm/m-K 22
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33 to 44
26
Electrical Conductivity: Equal Weight (Specific), % IACS 96 to 130
84

Otherwise Unclassified Properties

Base Metal Price, % relative 12
10
Density, g/cm3 3.1
2.8
Embodied Carbon, kg CO2/kg material 8.3
7.6
Embodied Energy, MJ/kg 150
140
Embodied Water, L/kg 1130
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.3 to 3.4
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 340
31
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 45
50
Strength to Weight: Axial, points 16 to 26
12
Strength to Weight: Bending, points 23 to 32
19
Thermal Diffusivity, mm2/s 50 to 62
42
Thermal Shock Resistance, points 8.0 to 13
5.5

Alloy Composition


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Aluminum (Al), % 88.4 to 93.6
83 to 87.4
Chromium (Cr), % 0 to 0.25
0 to 0.15
Copper (Cu), % 3.5 to 4.5
3.3 to 4.7
Iron (Fe), % 0 to 1.0
0 to 0.8
Magnesium (Mg), % 1.2 to 1.8
0 to 0.15
Manganese (Mn), % 0 to 0.35
0 to 0.15
Nickel (Ni), % 1.7 to 2.3
0
Silicon (Si), % 0 to 0.7
9.3 to 10.7
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.35
0 to 0.2
Residuals, % 0 to 0.15
0 to 0.15