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242.0 Aluminum vs. A535.0 Aluminum

Both 242.0 aluminum and A535.0 aluminum are aluminum alloys. They have a moderately high 93% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is 242.0 aluminum and the bottom bar is A535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
67
Elongation at Break, % 0.5 to 1.5
9.0
Fatigue Strength, MPa 55 to 110
95
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
25
Tensile Strength: Ultimate (UTS), MPa 180 to 290
250
Tensile Strength: Yield (Proof), MPa 120 to 220
120

Thermal Properties

Latent Heat of Fusion, J/g 390
390
Maximum Temperature: Mechanical, °C 210
170
Melting Completion (Liquidus), °C 640
620
Melting Onset (Solidus), °C 530
550
Specific Heat Capacity, J/kg-K 870
910
Thermal Conductivity, W/m-K 130 to 170
100
Thermal Expansion, µm/m-K 22
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33 to 44
23
Electrical Conductivity: Equal Weight (Specific), % IACS 96 to 130
79

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 3.1
2.6
Embodied Carbon, kg CO2/kg material 8.3
9.3
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1130
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.3 to 3.4
19
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 340
120
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 45
51
Strength to Weight: Axial, points 16 to 26
26
Strength to Weight: Bending, points 23 to 32
33
Thermal Diffusivity, mm2/s 50 to 62
42
Thermal Shock Resistance, points 8.0 to 13
11

Alloy Composition


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Aluminum (Al), % 88.4 to 93.6
91.4 to 93.4
Chromium (Cr), % 0 to 0.25
0
Copper (Cu), % 3.5 to 4.5
0 to 0.1
Iron (Fe), % 0 to 1.0
0 to 0.2
Magnesium (Mg), % 1.2 to 1.8
6.5 to 7.5
Manganese (Mn), % 0 to 0.35
0.1 to 0.25
Nickel (Ni), % 1.7 to 2.3
0
Silicon (Si), % 0 to 0.7
0 to 0.2
Titanium (Ti), % 0 to 0.25
0 to 0.25
Zinc (Zn), % 0 to 0.35
0
Residuals, % 0 to 0.15
0 to 0.15