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242.0 Aluminum vs. AISI 440C Stainless Steel

242.0 aluminum belongs to the aluminum alloys classification, while AISI 440C stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 242.0 aluminum and the bottom bar is AISI 440C stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
200
Elongation at Break, % 0.5 to 1.5
2.0 to 14
Fatigue Strength, MPa 55 to 110
260 to 840
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Shear Strength, MPa 150 to 240
430 to 1120
Tensile Strength: Ultimate (UTS), MPa 180 to 290
710 to 1970
Tensile Strength: Yield (Proof), MPa 120 to 220
450 to 1900

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Maximum Temperature: Mechanical, °C 210
870
Melting Completion (Liquidus), °C 640
1480
Melting Onset (Solidus), °C 530
1370
Specific Heat Capacity, J/kg-K 870
480
Thermal Conductivity, W/m-K 130 to 170
22
Thermal Expansion, µm/m-K 22
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33 to 44
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 96 to 130
2.8

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.0
Density, g/cm3 3.1
7.7
Embodied Carbon, kg CO2/kg material 8.3
2.2
Embodied Energy, MJ/kg 150
31
Embodied Water, L/kg 1130
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.3 to 3.4
39 to 88
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 45
25
Strength to Weight: Axial, points 16 to 26
26 to 71
Strength to Weight: Bending, points 23 to 32
23 to 46
Thermal Diffusivity, mm2/s 50 to 62
6.0
Thermal Shock Resistance, points 8.0 to 13
26 to 71

Alloy Composition


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Aluminum (Al), % 88.4 to 93.6
0
Carbon (C), % 0
1.0 to 1.2
Chromium (Cr), % 0 to 0.25
16 to 18
Copper (Cu), % 3.5 to 4.5
0
Iron (Fe), % 0 to 1.0
78 to 83.1
Magnesium (Mg), % 1.2 to 1.8
0
Manganese (Mn), % 0 to 0.35
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.75
Nickel (Ni), % 1.7 to 2.3
0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.7
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.35
0
Residuals, % 0 to 0.15
0

Comparable Variants